Model Based Optimization For Petroleum Refinery Configuration Design

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Model-Based Optimization for Petroleum Refinery Configuration Design

Author: Cheng Seong Khor
language: en
Publisher: John Wiley & Sons
Release Date: 2024-01-03
Model-Based Optimization for Petroleum Refinery Configuration Design An accessible, easy-to-read introduction to the methods of mixed-integer optimization, with practical applications, real-world operational data, and case studies Interest in model-based approaches for optimizing the design of petroleum refineries has increased throughout the industry in recent years. Mathematical optimization based on mixed-integer programming has brought about the superstructure optimization method for synthesizing petroleum refinery configurations from multiple topological alternatives. Model-Based Optimization for Petroleum Refinery Configuration Design presents a detailed introduction to the use of mathematical optimization to solve both linear and nonlinear problems in the refining industry. The book opens with an overview of petroleum refining processes, basic concepts in mathematical programming, and applications of mathematical programming for refinery optimization. Subsequent chapters address superstructure representations of topological alternatives, mathematical formulation, solution strategies, and various modeling frameworks. Practical case studies demonstrate refinery configuration design, refinery retrofitting, and real-world issues and considerations. Presents linear, nonlinear, and mixed-integer programming approaches applicable to both new and existing petroleum refineries Highlights the benefits of model-based solutions to refinery configuration design problems Features detailed case studies of the development and implementation of optimization models Discusses economic considerations of heavy oil processing, including cash flow analysis of refinery costs and return on capital Includes numerical examples based on real-world operational data and various commercial technologies Model-Based Optimization for Petroleum Refinery Configuration Design is an invaluable resource for researchers, chemical engineers, process and energy engineers, other refining professionals, and advanced chemical engineering students.
Model-Based Optimization for Petroleum Refinery Configuration Design

Author: Cheng Seong Khor
language: en
Publisher: John Wiley & Sons
Release Date: 2023-12-27
Model-Based Optimization for Petroleum Refinery Configuration Design An accessible, easy-to-read introduction to the methods of mixed-integer optimization, with practical applications, real-world operational data, and case studies Interest in model-based approaches for optimizing the design of petroleum refineries has increased throughout the industry in recent years. Mathematical optimization based on mixed-integer programming has brought about the superstructure optimization method for synthesizing petroleum refinery configurations from multiple topological alternatives. Model-Based Optimization for Petroleum Refinery Configuration Design presents a detailed introduction to the use of mathematical optimization to solve both linear and nonlinear problems in the refining industry. The book opens with an overview of petroleum refining processes, basic concepts in mathematical programming, and applications of mathematical programming for refinery optimization. Subsequent chapters address superstructure representations of topological alternatives, mathematical formulation, solution strategies, and various modeling frameworks. Practical case studies demonstrate refinery configuration design, refinery retrofitting, and real-world issues and considerations. Presents linear, nonlinear, and mixed-integer programming approaches applicable to both new and existing petroleum refineries Highlights the benefits of model-based solutions to refinery configuration design problems Features detailed case studies of the development and implementation of optimization models Discusses economic considerations of heavy oil processing, including cash flow analysis of refinery costs and return on capital Includes numerical examples based on real-world operational data and various commercial technologies Model-Based Optimization for Petroleum Refinery Configuration Design is an invaluable resource for researchers, chemical engineers, process and energy engineers, other refining professionals, and advanced chemical engineering students.
Processing of Heavy Crude Oils

Unconventional heavy crude oils are replacing the conventional light crude oils slowly but steadily as a major energy source. Heavy crude oils are cheaper and present an opportunity to the refiners to process them with higher profit margins. However, the unfavourable characteristics of heavy crude oils such as high viscosity, low API gravity, low H/C ratio, chemical complexity with high asphaltenes content, high acidity, high sulfur and increased level of metal and heteroatom impurities impede extraction, pumping, transportation and processing. Very poor mobility of the heavy oils, due to very high viscosities, significantly affects production and transportation. Techniques for viscosity reduction, drag reduction and in-situ upgrading of the crude oil to improve the flow characteristics in pipelines are presented in this book. The heavier and complex molecules of asphaltenes with low H/C ratios present many technological challenges during the refining of the crude oil, such as heavy coking on catalysts. Hydrogen addition and carbon removal are the two approaches used to improve the recovery of value-added products such as gasoline and diesel. In addition, the heavy crude oil needs pre-treatment to remove the high levels of impurities before the crude oil can be refined. This book introduces the major challenges and some of the methods to overcome them.