Simulation Of Value Stream Mapping And Discrete Optimization Of Energy Consumption In Modular Construction

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Simulation of Value Stream Mapping and Discrete Optimization of Energy Consumption in Modular Construction

With the increased practice of modularization and prefabrication, the construction industry gained the benefits of quality management, improved completion time, reduced site disruption and vehicular traffic, and improved overall safety and security. Whereas industrialized construction methods, such as modular and manufactured buildings, have evolved over decades, core techniques used in prefabrication plants vary only slightly from those employed in traditional site-built construction. With a focus on energy and cost efficient modular construction, this research presents the development of a simulation, measurement and optimization system for energy consumption in the manufacturing process of modular construction. The system is based on Lean Six Sigma principles and loosely coupled system operation to identify the non-value adding tasks and possible causes of low energy efficiency. The proposed system will also include visualization functions for demonstration of energy consumption in modular construction. The benefits of implementing this system include a reduction in the energy consumption in production cost, decrease of energy cost in the production of lean-modular construction, and increase profit. In addition, the visualization functions will provide detailed information about energy efficiency and operation flexibility in modular construction. A case study is presented to validate the reliability of the system.
Modular Systems for Energy Usage Management

"...[a] very unique book that integrates benefits of modular systems for enhanced sustainability to meet the global challenges of rapid and sometimes uncontrolled industrialization in the 21st century."—Pinakin Patel, T2M Global This book examines the role of the modular approach for the back end of the energy industry—energy usage management. It outlines the use of modular approaches for the processes used to improve energy conservation and efficiency, which are preludes to the prudent use of energy. Since energy consumption is conventionally broken down into four sectors—residential, transportation, industrial, and commercial—the discussions on energy usage management are also broken down into these four sectors in the book. The book examines the use of modular systems for five application areas that cover the sectors described above: buildings, vehicles, computers and electrical/electronic products, district heating, and wastewater treatment and desalination. This book also discusses the use of a modular approach for energy storage and transportation. Finally, it describes how the modular approach facilitates bottom-up, top-down, and hybrid simulation and modeling of the energy systems from various scientific and socioeconomic perspectives. Aimed at industry professionals and researchers involved in the energy industry, this book illustrates in detail, with the help of concrete industrial examples, how a modular approach can facilitate management of energy usage.
Simulation-based Optimization of Energy Efficiency in Production

The importance of the energy and commodity markets has steadily increased since the first oil crisis. The sustained use of energy and other resources has become a basic requirement for a company to competitively perform on the market. The modeling, analysis and assessment of dynamic production processes is often performed using simulation software. While existing approaches mainly focus on the consideration of resource consumption variables based on metrologically collected data on operating states, the aim of this work is to depict the energy consumption of production plants through the utilization of a continuous simulation approach in combination with a discrete approach for the modeling of material flows and supporting logistic processes. The complex interactions between the material flow and the energy usage in production can thus be simulated closer to reality, especially the depiction of energy consumption peaks becomes possible. An essential step towards reducing energy consumption in production is the optimization of the energy use of non-value-adding production phases.