Sil And Functional Safety In A Nutshell 2nd Edition
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SIL and Functional Safety in a Nutshell - 2nd Edition
This ebook explains what SIL and functional safety means in a nutshell. The book is intended for everybody who is new to functional safety and SIL and wants to have a full overview without being lost in the details. It is excellent for managers that need to understand quickly what functional safety is all about and how it will influence the work of their employees and their products and/or services. It is excellent for engineers and professionals that want to get started with functional safety and understand the big picture before going into detail. Many standards, guidelines and other publications exist that talk about functional safety. All of them with their own level of detail. This book does not to go into the details of what has to be done according to what standard and what not. It explains main functional safety concepts so that you know everything you need to know to get started. Functional safety is not rocket science and once you understand it and applied it a few times in practice you will notice it is just good engineering practice. This book tries to explain that good engineering practice. Functional safety standards can be confusing and contradicting at times and sometimes they require things that make no sense. You do not need to understand the standards in order to apply and be good at functional safety. If you understand the concepts explained in this book you can apply functional safety into your organisation and to your products, with or without following the exact requirements of standards. Actually once you understand how functional safety works you most likely will go beyond what standards say and create your own functional safety organisation of excellence. And if you do that, well then you are well on your way in becoming a longtime winner as suppose to a short term fuse.
Functional Safety Management
About This Book If you want to achieve functional safety on a project, technically, the hardware and software must be SIL-compliant. But how do you achieve that? With functional safety management. FSM is at the heart of all SIL projects. If you understand FSM and you apply it correctly, every project will achieve compliance and, thus, SIL. In this book, the author explains the five core concepts that are at the basis of achieving functional safety. If you master these five concepts, your SIL projects will: - Will be completed faster. - Will be completed within budget. - Lead to profitable products and services. - Have more competent employees. Functional safety management is a requirement in all functional safety standards. Your product, service, solution, operation, maintenance and repair depend on it. You could not claim compliance with the standards if you did not implement functional safety management. Yet many companies do. This is no problem as long as no accidents happen. Table of Contents Terms and Definitions 9 Preface 11 Introduction 13 Who is this book for? 13 Functional safety management as a strategy 14 Laws, standards and functional safety management 16 How to Read This Book 17 What is functional safety? 21 Three types of failures 22 What it means to be functionally safe 24 Measuring functional safety 25 What does functional safety mean in practice? 26 Functional safety management 29 Why do we need functional safety management? 29 Innovation is not our problem, (lack of) management is 34 QM, PM, and now FSM? 35 History of functional safety management 37 Objectives of functional safety management 43 Who implements functional safety management? 43 Who manages functional safety management? 44 Five Core Functional Safety Management Concepts 46 Core concept #1 - Safety Life Cycle 48 Companies often have no clue 48 A safety life Cycle Is a management tool 49 Focus the work 50 One safety life cycle Template 55 Example Safety life cycle phase - Safety requirements specification 56 The Safety life cycle as a Planning and Management tool 60 The IEC 61508 overall life cycle explained 62 A safety life cycle for every stakeholder 70 Examples of Different safety life cycle models 72 What (Functional Safety) managers need to know about safety life cycles 79 What professionals need to know 81 Core concept #2 - Competency 82 Smart but incompetent is Lethal combination 82 Work needs to be carried out by competent professionals 84 Competence versus competency 85 Four pillars of competency 86 Who should be competent in what? 91 Proving competency 93 Roles and Role Definitions 96 Certification of people 99 Safety passport® 112 What managers need to know 114 What Professionals need to know 116 Core concepts #3 Verification, Validation, Assessment & Audit 118 Testing made the difference 118 Competent professionals can make mistakes 120 Verification 121 Verification Report 128 What managers need to know 129 What Professionals need to know 130 Validation 131 Validation Test Report 137 Verification versus validation 139 What managers need to know 140 What professionals need to know 141 Assessment 142 Assessment Report 145 What managers need to know 147 What professionals need to know 148 Audits 149 The functional safety audit report 154 No assessments in the operational phase? 155 What managers need to know 155 What professionals need to know 157 Core concept #4 - Documentation 159 Documentation matters 159 Documentation, the necessary evil 162 Keep in mind 166 Quality matters, not quantity 168 Technically correct and formally correct 169 What managers need to know 170 What Professionals need to know 172 Core concept #5 - Procedures 173 Procedures can make you or Break you 173 Phase One Functional Safety Management System 175 Competency Procedure 176 Supplier procedure 178 Tools procedure 180 Configuration Management procedure 182 Modification procedure 185 Communication Procedure 191 Phase Two Functional safety management System 193 What managers need to know 195 What Professionals need to know 197 What is next? 198 About The Author 203
Design and Construction of Laboratory Gas Pipelines
This new volume, Design and Construction of Laboratory Gas Pipelines: A Practical Reference for Engineers and Professionals, focuses on design and installation of laboratory gas pipelines. It instructs design engineers, laboratory managers, and installation technicians on how to source the information and specifications they require for the design and installation of laboratory gas systems suitable for their intended use. The current use of specifications predominantly taken from medical gas standards for this type of work is not always suitable; these standards are for use with medical grade gases that have a purity level of 99.5%. The purity levels required in laboratories, however, start at 99.9% for general industrial use through to 99.9995% (Ultra High Purity (UHP)) and higher. Regular medical gas standards are also unsuitable for use with the oxidizing, flammable, and, in some instances, toxic gases that are regularly encountered in laboratories. As need for gas purity increases, the methodology used to design a piping system must vary to meet those parameters, and this reference provides the necessary information and resources. There are no comprehensive single sources of technical references currently available in this market, states the author, and the generally supplied specifications provided to the construction industry are usually generic and not specifically targeted for the gases in use. The results provide extremely poor quality designs and, in some instances, unusable systems. With over 40 years of specialization in the industry from project management to systems design, testing, and commissioning of projects with values in excess of $15 million, the author comprehensively fills that gap with this rich resource. Key features • provides information on types of laboratories that use laboratory gases and the equipment needed • explains the various methods of construction and the materials used to ensure that the purity of the gases remains as supplied from the manufacturers • incorporates the design methodology used to meet the various requirements of the laboratory and the information required to ensure that the correct engineering is provided • presents information on the purity levels of the gases and the data on the equipment used for pipelines and compatibility issues • presents an example of a simple laboratory gas specification that provides guidelines on the information necessary to provide a set of design documents