Microstructure Evolution In Metal Forming Processes

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Microstructure Evolution in Metal Forming Processes

Monitoring and control of microstructure evolution in metal processing is essential in developing the right properties in a metal. Microstructure evolution in metal forming processes summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes.Part one reviews the general principles involved in understanding and controlling microstructure evolution in metal forming. Techniques for modelling microstructure and optimising processes are explored, along with recrystallisation, grain growth, and severe plastic deformation. Microstructure evolution in the processing of steel is the focus of part two, which reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels. Part three examines microstructure evolution in the processing of other metals, including ageing behaviour in the processing of aluminium and microstructure control in processing nickel, titanium and other special alloys.With its distinguished editors and international team of expert contributors, Microstructure evolution in metal forming processes is an invaluable reference tool for metal processors and those using steels and other metals, as well as an essential guide for academics and students involved in fundamental metal research. - Summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes - Comprehensively discusses microstructure evolution in the processing of steel and reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels - Examines microstructure evolution in the processing of other materials, including ageing behaviour in the processing of aluminium
Design and Development of Metal-Forming Processes and Products Aided by Finite Element Simulation

This book presents state-of-the-art research on forming processes and formed metal product development aided by the Finite Element Method (FEM). Using extensive and informative illustrations, tables and photographs, it systematically presents real-life case studies and established findings regarding various forming processes and methods aided by FEM simulation, and addresses various issues related to metal formed part design, process determination, die design and die service life analysis and prolongation, as well as product quality assurance and improvement. Metal forming has been widely used in many industries. This traditional manufacturing process, however, has long been linked to many years of apprenticeship and skilled craftsmanship, and its conventional design and development paradigm appeared to involve more know-how and trial-and-error than in-depth scientific calculation, analysis and simulation. The design paradigm for forming processes and metal formed product development thus cannot meet the current demands for short development lead-times, low production costs and high product quality. With the advent of numerical simulation technologies, the design and development of forming processes and metal formed products are carried out with the aid of FEM simulation, allowing all the potential design spaces to be identified and evaluated, and the best design to ultimately be determined and implemented. Such a design and development paradigm aims at ensuring “designing right the first time” and reducing the need for trial-and-error in the workshop. This book provides postgraduates, manufacturing engineers and professionals in this field with an in-depth understanding of the design process and sufficient knowledge to support metal formed part design, forming process determination, tooling design, and product quality assurance and control via FEM simulation. “/p>
Metal Forming Processes

Author: Kakandikar Ganesh Marotrao
language: en
Publisher: CRC Press
Release Date: 2022-08-25
Metal forming processes include bulk forming and sheet metal forming with numerous applications. This book covers some of the latest developments aspects of these processes such as numerical simulations to achieve optimum combinations and to get insight into process capability. Implementation of new technologies to improve performance based on Computer Numerical Control (CNC) technologies are also discussed, including the use of CAD/CAM/CAE techniques to enhance precision in manufacturing. Applications of AI/ML, the Internet of Things (IoT), and the role of tribological aspects in green engineering are included to suit Industry 4.0. Features: Covers latest developments in various sheet metal forming processes Discusses improvements in numerical simulation with various material models Proposes improvements by optimum combination of process parameters Includes finite element simulation of processes and formability Presents a review on techniques to produce ultra-fine-grained materials This book is aimed at graduate students, engineers, and researchers in sheet metal forming, materials processing and their applications, finite element analysis, manufacturing, and production engineering.