Machine Learning In Python For Process And Equipment Condition Monitoring And Predictive Maintenance
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Machine Learning in Python for Process and Equipment Condition Monitoring, and Predictive Maintenance
This book is designed to help readers quickly gain a working knowledge of machine learning-based techniques that are widely employed for building equipment condition monitoring, plantwide monitoring , and predictive maintenance solutions in process industry . The book covers a broad spectrum of techniques ranging from univariate control charts to deep learning-based prediction of remaining useful life. Consequently, the readers can leverage the concepts learned to build advanced solutions for fault detection, fault diagnosis, and fault prognosis. The application focused approach of the book is reader friendly and easily digestible to the practicing and aspiring process engineers and data scientists. Upon completion, readers will be able to confidently navigate the Prognostics and Health Management literature and make judicious selection of modeling approaches suitable for their problems. This book has been divided into seven parts. Part 1 lays down the basic foundations of ML-assisted process and equipment condition monitoring, and predictive maintenance. Part 2 provides in-detail presentation of classical ML techniques for univariate signal monitoring. Different types of control charts and time-series pattern matching methodologies are discussed. Part 3 is focused on the widely popular multivariate statistical process monitoring (MSPM) techniques. Emphasis is paid to both the fault detection and fault isolation/diagnosis aspects. Part 4 covers the process monitoring applications of classical machine learning techniques such as k-NN, isolation forests, support vector machines, etc. These techniques come in handy for processes that cannot be satisfactorily handled via MSPM techniques. Part 5 navigates the world of artificial neural networks (ANN) and studies the different ANN structures that are commonly employed for fault detection and diagnosis in process industry. Part 6 focusses on vibration-based monitoring of rotating machinery and Part 7 deals with prognostic techniques for predictive maintenance applications. Broadly, the book covers the following: Exploratory analysis of process data Best practices for process monitoring and predictive maintenance solutions Univariate monitoring via control charts and time series data mining Multivariate statistical process monitoring techniques (PCA, PLS, FDA, etc.) Machine learning and deep learning techniques to handle dynamic, nonlinear, and multimodal processes Fault detection and diagnosis of rotating machinery using vibration data Remaining useful life predictions for predictive maintenance
Machine Learning in Python for Visual and Acoustic Data-based Process Monitoring
This book is designed to help readers gain quick familiarity with deep learning-based computer vision and abnormal equipment sound detection techniques. The book helps you take your first step towards learning how to use convolutional neural networks (the ANN architecture that is behind the modern revolution in computer vision) and build image sensor-based manufacturing defect detection solutions. A quick introduction is also provided to how modern predictive maintenance solutions can be built for process critical equipment by analyzing the sound generated by the equipment. Overall, this short eBook sets the foundation with which budding process data scientists can confidently navigate the world of modern computer vision and acoustic monitoring.
Machine Learning in Python for Process Systems Engineering
This book provides an application-focused exposition of modern ML tools that have proven useful in process industry and hands-on illustrations on how to develop ML-based solutions for process monitoring, predictive maintenance, fault diagnosis, inferential modeling, dimensionality reduction, and process control. This book considers unique characteristics of industrial process data and uses real data from industrial systems for illustrations. With the focus on practical implementation and minimal programming or ML prerequisites, the book covers the gap in available ML resources for industrial practitioners. The authors of this book have drawn from their years of experience in developing data-driven industrial solutions to provide a guided tour along the wide range of available ML methods and declutter the world of machine learning. The readers will find all the resources they need to deal with high-dimensional, correlated, noisy, corrupted, multimode, and nonlinear process data. The book has been divided into four parts. Part 1 provides a perspective on the importance of ML in process systems engineering and lays down the basic foundations of ML. Part 2 provides in-detail presentation of classical ML techniques and has been written keeping in mind the various characteristics of industrial process systems. Part 3 is focused on artificial neural networks and deep learning. Part 4 covers the important topic of deploying ML solutions over web and shows how to build a production-ready process monitoring web application. Broadly, the book covers the following: Varied applications of ML in process industry Fundamentals of machine learning workflow Practical methodologies for pre-processing industrial data Classical ML methods and their application for process monitoring, fault diagnosis, and soft sensing Deep learning and its application for predictive maintenance Reinforcement learning and its application for process control Deployment of ML solution over web