Finite Element Method In Manufacturing Processes
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Finite Element Method in Manufacturing Processes
The finite element method (FEM) has become the main instrument for simulating manufacturing processes, owing to the fact that it can replace experimental approaches to the study of manufacturing processes in many cases. This book describes some of the research fundamentals as well as advances in the application of FEM in such manufacturing processes as machining, bulk deformation, sheet metal forming, surface treatments, micromanufacturing processes, and more. It is a highly useful reference for academics, researchers, engineers and other professionals in manufacturing and computational mechanics.
Modeling of Metal Forming and Machining Processes
Author: Prakash Mahadeo Dixit
language: en
Publisher: Springer Science & Business Media
Release Date: 2008-05-14
The use of computational techniques is increasing day by day in the manufacturing sector. Process modeling and optimization with the help of computers can reduce expensive and time consuming experiments for manufacturing good quality products. Metal forming and machining are two prominent manufacturing processes. Both of these processes involve large deformation of elasto-plastic materials due to applied loads. In metal forming, the material is plastically deformed without causing fracture. On the other hand, in machining, the material is deformed till fracture, in order to remove material in the form of chips. To understand the physics of metal forming and machining processes, one needs to understand the kinematics of large deformation (dependence of deformation and its rate on displacement) as well as the constitutive behavior of elasto-plastic materials (dependence of internal forces on deformation and its rate). Once the physics is understood, these phenomena have to be converted to mathematical relations in the form of differential equations. The interaction of the work-piece with the tools/dies and other surroundings also needs to be expressed in a mathematical form (known as the boundary and initial conditions). In this book, the first four chapters essentially discuss the physics of metal forming and machining processes. The physical behavior of the work-piece during the processes is modeled in the form of differential equations and boundary and initial conditions.
Finite Element Method in Machining Processes
Author: Angelos P. Markopoulos
language: en
Publisher: Springer Science & Business Media
Release Date: 2012-08-04
Finite Element Method in Machining Processes provides a concise study on the way the Finite Element Method (FEM) is used in the case of manufacturing processes, primarily in machining. The basics of this kind of modeling are detailed to create a reference that will provide guidelines for those who start to study this method now, but also for scientists already involved in FEM and want to expand their research. A discussion on FEM, formulations, and techniques currently in use is followed up by machining case studies. Orthogonal cutting, oblique cutting, 3D simulations for turning and milling, grinding, and state-of-the-art topics such as high speed machining and micromachining are explained with relevant examples. This is all supported by a literature review and a reference list for further study. As FEM is a key method for researchers in the manufacturing and especially in the machining sector, Finite Element Method in Machining Processes is a key reference for students studying manufacturing processes but also for industry professionals.