Dvances In Ironmaking And Steelmaking Processes
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Advances in Ironmaking and Steelmaking Processes
In recent years, ironmaking and steelmaking have witnessed the incorporation of various new processes and technologies that can be operated and organized in different combinations depending on the properties of raw materials and the required quality of the final products. Indications from the steel industry and local and global government institutions suggest that the breakthrough technologies for decarbonization will be based on new fuels and energy vectors. For CO2-lean process routes, three major solutions have been identified: decarbonizing, whereby coal would be replaced by hydrogen or electricity in the hydrogen reduction or electrolysis of iron ore processes; the introduction of CCS technology; and the use of sustainable biomass. Today, hydrogen-based steelmaking is a potential low-carbon and economically attractive route, especially in countries where natural gas is cheap. By considering systems for increasing energy efficiency and reducing the environmental impact of steel production, CO2 emissions may be greatly reduced by hydrogen-based steel production if hydrogen is generated by means of carbon-free and renewable sources. Currently, the development of the hydrogen economy has received a great deal of attention in that H2 is considered a promising alternative to replace fossil fuels. Based on hydrogen, the “hydrogen economy” is a promising clean energy carrier for decarbonized energy systems if the hydrogen used is produced from renewable energy sources or coupled with carbon capture and storage (CCS) or nuclear energy.
IRON MAKING AND STEELMAKING
Author: GHOSH, AHINDRA
language: en
Publisher: PHI Learning Pvt. Ltd.
Release Date: 2008-02-29
This authoritative account covers the entire spectrum from iron ore to finished steel. It begins by tracing the history of iron and steel production, right from the earlier days to today’s world of oxygen steelmaking, electric steelmaking, secondary steelmaking and continuous casting. The physicochemical fundamental concepts of chemical equilibrium, activity-composition relationships, and structure-properties of molten metals are introduced before going into details of transport phenomena, i.e. kinetics, mixing and mass transfer in ironmaking and steelmaking pro-cesses. Particular emphasis is laid on the understanding of the fundamental principles of the processes and their application to the optimisation of actual processes. Modern developments in blast furnaces, including modelling and process control are discussed along with an introduction to the alternative methods of ironmaking. In the area of steelmaking, BOF plant practice including pre-treatment of hot metal, metallurgical features of oxygen steelmaking processes, and their control form part of the book. It also covers basic open hearth, electric arc furnace and stainless steelmaking, before discussing the area of casting of liquid steel—ingot casting, continuous casting and near net shape casting. The book concludes with a chapter on the status of the ironmaking and steelmaking in India. In line with the application of theoretical principles, several worked-out examples dealing with fundamental principles as applied to actual plant situations are presented. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It would also be immensely useful to researchers in the area of iron and steel.
Basic Concepts of Iron and Steel Making
This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.