Computer Applications In Near Net Shape Operations
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Computer Applications in Near Net-Shape Operations
Author: Andrew Y.C. Nee
language: en
Publisher: Springer Science & Business Media
Release Date: 2012-12-06
Having edited "Journal of Materials Processing Technology" (previously entitled "Journal of Mechanical Working Technology") for close on 25 years, I have seen the many dramatic changes that have occurred in the materials processing field. Long gone are the days when the only "materials processing" carried out was virtually the forming of conventional metals and alloys, and when the development of a new product or process in a great number of cases called for several months of repetitive trial-and-error,' with many (mostly intuition- or experience-based) expensive and time-consuming modifications being made to the dies, until success was achieved. Even when a 'successful' product was formed, its mechanical properties, in terms of springback and dimensional accuracy, thickness variations, residual stresses, surface finish, etc. , remained to be determined. Bulk-forming operations usually required expensive machining to be carried out on the product to impart the required dimensional accuracy and surface fmish. Over the years, the experience-based craft of metal forming has given way to the science of materials processing. With the use of the computer, forming operations can be simulated with accuracy, to determine the best forming route and the associated forming loads and die stresses, and to predict the mechanical properties of the formed product, even down to its surface texture.
Computer Applications in Near Net-Shape Operations
Author: S. K. Ong
language: en
Publisher: Springer Science & Business Media
Release Date: 1999
The process of producing components to final net-shapes is fast becoming a desirable goal for metal working industries. This is due to a combination of factors such as the development of new materials and escalating energy costs. This book addresses the design, analysis and simulation of near net-shape operations using some of the most advanced computer techniques and tools available. Topics covered include: sheet metal forming operations: progressive stamping, fine blanking, nesting, flat pattering, bending and nibbling; die design, construction and NC programming of wire EDM; bulk metal forming processes such as cold upsetting and close-die forging; injection mould design, analysis and simulation; computer-aided design of CNC machines for near net-shape operations; and intelligent progressive die design system IPD. This collection of the latest developments from experts in the field should be of interest to practising engineers, graduate students and researchers of metal forming, stamping, mould and die design.
Modern Manufacturing Technology & Cost Estimation
Modern Manufacturing Technology & Cost Estimation offers a systematic coverage of essential advanced manufacturing processes. Throughout the book authors stress practical approach to near-net-shape and non-traditional (EDM, ECM) processes. Technological developments have recently advanced along with materials, tooling and machines. This book serves as the concise resource related to: Electrophysical and electrochemical methods and principles Near-net-shape processes and applications Technological Knowledge systems developments material - process: cost relationships¿ technology-oriented published, Internet and periodical information This book enables a practitioner: efficiently perform feasibility study develop a basis for cost-oriented decision support acquire new knowledge or to refresh knowledge related to manufacturing analysis and characteristics. This on-the-job book will support cost justification studies, reduce decision time which is critical for busy professionals. Furthermore, it offers common engineering vision for the cross-functional team of manufacturing engineer, product designer, purchasing specialist, sales and marketing professionals. It is written for a practitioner who does not have time to undertake the long hours needed to research the subject The cost reduction course presented in this book can become a model for a set of training courses. Additionally, the book contains useful visual models and templates, examples and diagrams. If technologies described in this book can replace several traditional operations, consolidate product features and improve quality, that means, based on Modern Manufacturing Technology & Cost Estimation a practitioner will be able: generate more creative and cost saving ideas, concepts correctly diagnose a manufacturing problem optimize material and process selection improve mold and die manufacturing processes