Classification Of Wear State For A Positive Displacement Pump Using Deep Machine Learning
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Classification of Wear State for a Positive Displacement Pump Using Deep Machine Learning
Hydraulic power systems are commonly used in heavy industry (usually highly energy intensive and are often associated with high power losses. Designing a suitable system to allow an early assessment of the wear conditions of components in a hydraulic system (e.g., an axial piston pump) can effectively contribute to reducing energy losses during use. This paper presents the application of a deep machine learning system to determine the efficiency state of a multi-piston positive displacement pump. Such pumps are significant in high-power hydraulic systems. The correct operation of the entire hydraulic system often depends on its proper functioning. The wear and tear of individual pump components usually leads to a decrease in the pump’s operating pressure and volumetric losses, subsequently resulting in a decrease in overall pump efficiency and increases in vibration and pump noise. This in turn leads to an increase in energy losses throughout the hydraulic system, which releases excess heat. Typical failures of the discussed pumps and their causes are described after reviewing current research work using deep machine learning. Next, the test bench on which the diagnostic experiment was conducted and the selected operating signals that were recorded are described. The measured signals were subjected to a time–frequency analysis, and their features, calculated in terms of the time and frequency domains, underwent a significance ranking using the minimum redundancy maximum relevance (MRMR) algorithm. The next step was to design a neural network structure to classify the wear state of the pump and to test and evaluate the effectiveness of the network’s recognition of the pump’s condition. The whole study was summarized with conclusions.
Modelling, Monitoring and Diagnostic Techniques for Fluid Power Systems
Author: John Watton
language: en
Publisher: Springer Science & Business Media
Release Date: 2007-03-24
This book covers the background theory of fluid power and indicates the range of concepts needed for a modern approach to condition monitoring and fault diagnosis. The theory is leavened by 15-years-worth of practical measurements by the author, working with major fluid power companies, and real industrial case studies. Heavily supported with examples drawn from real industrial plants – the methods in this book have been shown to work.
An Introduction to Predictive Maintenance
This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly. Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available. Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity. - A comprehensive introduction to a system of monitoring critical industrial equipment - Optimize the availability of process machinery and greatly reduce the cost of maintenance - Provides the means to improve product quality, productivity and profitability of manufacturing and production plants